Eco-Friendly Woodworking, Grain Matching Logs, Jointing Thick Lumber Without Jointer & MUCH More!

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This episode is sponsored by: Shaper Tools, makers of Shaper Origin

Sean

1) How often should I be cleaning my planer roller and do you know any plans to build a rolling lunchbox planer stand or cabinet.

I have the HD ridgid 12″ planer. So I guess a better question is how often should I change blades in jointer and planer and maintenance my cheaper tools I use daily. To rid of snip and a seemingly guy crooked planer bed? Broken_pine

2) Hello everybody. First time listener, long time caller. Wanted to hear of any shop items you use that would be more “eco-friendly”. An example that comes to mind is instead of using the disposable glue brushes using a silicone one. Thanks, Twin Lake Woodshop

Guy

1) My question is that I have two logs (from the same branch but non-contiguous), and need two nightstands, primarily composed of a 16″ w x 14″ h x 12″ deep mitered box/case. One log is dead straight grain and the other, beginnings of a crotch. Aesthetically, would each of you combine the two logs to make two “truly” matched (well bookmatched) nightstands, or use one log for each nightstand, matching grain WITHIN the individual nightstands, but not BETWEEN the pair? That’s confusing even reading it back so please contact me with any questions,

For reference the bed these will flank is a California king California king so there is a good deal of distance between them it’s not like they’ll be on on both sides of a twin. -Tom

2) Hey guys, from time to time I’ve been asking questions and you’ve always provided great advice. My question is, I’m tuning up my jointer and I have the tables co-planner within .002” out 18 inches from the cutter head. Is this close enough? Should I invest in a longer straightedge? Currently I’m using a 24” ruler from a good combination square. Looking online for straightedges, the Starrett 36” is $247.50 and it accurate within .0002”. I also found the Veritas 38” aluminum straightedge for $44.90 and is accurate to .003”. How strength of a straightedge do I need? And can I get away with an aluminum straightedge?  Thanks so much for your thoughts. -Mike Gitberg

Huy

1) I am a newbie in woodworking! and I’m working on my indoor stairs to the second floor. Stairs are completely removed and we plan to have an open riser 3 1/2″ thick tread. I have somebody who confirmed the structure and adapted it to city codes for me. So nothing dangerous is happening here.

I am trying to get the costs down while I like the walnut looks and because of that I am thinking of ripping and altering grain on 2″x12″ nominal lumber from the big box store and making 3″ x 11½” x 37½’ butcher block of yellow southern pine (construction grade, kilin dried) and veneer it with 1/4″ walnut.

I am buying a 16′ 2×12 kiln dried yellow southern pine and will start ripping it after stocking it for a month in my garage.

Should I be worried about wood movement?  I mean movement between walnut and SYP. I am not worried about SYP core because I have one of them made two month ago and it’s been staying inside with us and cupping/twisting, has not been observed. 

Will the 1/4 glued walnut veneer is a good idea for this application in term of resisting wear and tear?

I am using regular glue for making the core. any advice on glue for making the core and veneer?

Will you approach same method to do this project? If not, What will you do? vafa

2) G’day team
It’s the old guy (older than Guy) from Australia who potters around in the shed in his thongs ( Aussie footwear Guy )
I recently bought a Dewalt 735 thicknesser because I like to use reclaimed wood but I really don’t have a clue what I am doing but you need to start somewhere.
Anyway I recently used the thicknesser on a couple of large pine blanks that came from some sort of industrial packaging which were approx 5 inches wide and 3 inches tall ( I used imperial for you guys)
I ran both blanks through the thicknesser  ” jointing” one side first by using a planer sled and some shims and then running the other side through squaring up the sides to each other and then gluing both pieces together to make a blank for a bandsaw box, everything seemed good at this stage.
I started to cut the blank on the bandsaw only to realise that it wasn’t square to the table and that I had actually made a square block that was tilted ( I think it’s called a parallelogram, I wanted to use a big word so Huy would feel at home)
How can I square this up ? The block is approx 5 by 5 inches and my table saw height is 3 inches.
I probably did this all backwards but even though I’m old enough to remember dust being invented I still like to learn.
Do I need to buy a jointer ?
Thanks for your help  (ps, the nurse is cranky with me because I took some other guys slippers and won’t take my medication, hope you guys get this while I’m still alive………still no Sawstop) -Geoff

Storing Plywood, Biscuit Joiners, Invisible Seams & MUCH More!

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Guy

1)Jacob from North Carolina, long time listener, 3rd time questioner.

I’m building a trestle style kitchen table that will have a painted base. Not my first choice, but happy wife happy life.  My question is:  What do y’all use to eliminate seams when painting?  Spackle, putty, or some other product.  My seams are tight, right and smooth, but when I’ve painted projects in the past, the seams remain visible.  For the trestle table legs, I would like them to be seamless and look like one piece.   Any insight is appreciated. FYI, I’ll be spraying the paint.

2) Gentleman love your podcast and have listened to every episode, keep up the great work. My question is about fence length. Currently the saw I own is a 1980 Delta Unisaw with a 52″ fence. I purchased it new in 1980. I am retiring this year after I sell my company. My wife wants to purchase a new Sawstop for me because I’m always complaining about the dust collection on my old saw. She wants to buy me the Sawstop Industrial saw (I love tools), and wanted to know do I want the 36″ or 52″ fence.  I think I can count on one hand the number of times I used the additional length on my current fence and was just wondering do you guys have the 36″ or 52″ fence assembly and is it worth having the larger fence.  Normally I just have stuff sitting on it.

Second question is for Guy, as I’m in my late sixties and my skin is quite dry and I use lotion regularly I’ve heard you talk about using gloves in the shop. What type of gloves do you use and are you happy with them.

And one last thing Guy at 5’8″ I love my Laguna bandsaw the table height is perfect for me 🙂  Kris

Sean

1) Hey guys I just wanna say thank you for the amazing contact the guys put out! I found you guys about four months ago I’ve been going through the old episodes to catch up. But I was wondering if you guys could help me out and point me to a good affordable biscuit joiner. I would love to get a festool biscuit joiner but it’s just out of my price range, is there anyway you guys can recommend A biscuit joiner that is worth the best bang for his buck. Thank you again for awesome content Ethan thompson

2) I am contemplating making a new workbench to go with my inkliened vise. I like my current workbench made of southern yellow pine but would like to add a few features like a two piece top for clamping as well as an end vise/wagon vise. My question is would ambrosia maple be a good/bad material choice for a workbench? From my wood store is $3 cheaper than soft maple. I could see the color variance possibly being an issue during use and sighting material. I’m not sure the holes in the material would be that problematic. What says you guys? Thanks, Ryan

Huy

1) Hey guys. New listener here! Love the genuine vibe of the show and of course all the knowledge. I build barn doors, blind mount shelves and mantles out of my garage to support my family. I recently had to switch to plywood for most builds due to cost of solid wood (1x and 2x materials) . My question is..I live in Tampa Florida and my wife hates that our pool table room has become the lumber storage room. Now that I’m using sheet goods and don’t want to break them down far in advance of projects…what are your thoughts on ways to store plywood in a NON climate controlled Florida garage? Also storing solid woods as well. Oh, and my material is always pine or poplar. I would love your thoughts on this topic. Humidity, drastic weather changes hourly and no climate control? The garage is a dedicated, yet messy work space.

2)Hey Fellas, Thanks for addressing my last question on fuzzy cutting boards.  Sean was correct – I was over-sanding after each raising of the grain.  So many ways to shoot yourself in the foot it seems…

I want to ask your thoughts on the practical limits of mitre saws.  I’m sure you’ve addressed similar before, but as Guy often points out, what haven’t you addressed before!   Maybe not from this angle perhaps?  There are folk who do anything and everything with a mitre saw and those who wouldn’t  cut a precise mitre with one to save their lives.  In my journey thus far I think the most important thing for novices is to appreciate the full capabilities as well as the limitations of their equipment.

Assuming a novice user.., one with a reasonable quality mitre saw and table saw.., one who has learned to keep both reasonably well calibrated.., but one who has yet to be collecting after-market devices such as advanced mitre gages etc.. 

Can you point to any examples of types of operations that represent a limit, or exceed the limit, of what a novice should reasonably expect from themselves and their mitre saw?  Or put another way.. for this or that operation – have at it..  but at such and such a point..  well then it’s time to be pursuing table saw jigs or other skillsets to get where they need/want to go?

Thanks again, hope this finds you all well, keep on keepin’ on! Colin

Milling Your Own Logs, Checking, Maker Spaces & MUCH More!

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This episode is sponsored by: Shaper Tools, makers of Shaper Origin

Guy

1) Hey guys, Jonas from Germany here. Since you’re always looking for question, here is another one. As a weekend woodworker who doesn’t get much time in the workshop, I regularly get the problem that milled stock doesn’t get touched for several days before I can continue with the project. Right now I am working on an outdoor table made from European oak and there might be a few weeks between milling the boards and actually assembling the table. I have heard of the solution to use plastic bags or shrink wrap but that doesn’t really work for 7-foot boards. How do you handle stuff like that?

2) Hey guys, love the podcast and thank you for all you guys do! I made a dining room table for my sister-in-law about a month ago. The table is made out of Hard Maple and is 3.5’ wide by 8’ long. I noticed when I first bought the boards that there were some very small, hairline cracks at the very ends of the boards. After glue up I was able to square up the table by cutting the end that had the worst cracks completely off. Unfortunately, I did not have enough material to completely eliminate them from the other end. So instead, I cut as much as I could from the other end and filled the remaining hairline cracks with Plastic Glue wood filler. This seemed to have remedied the problem! I then finished the table with 4-5 coats of water based poly, achieving a nice, thick coat of finish. Now, about a month later, my sister-in-law is showing me spots where the hairline cracks are reappearing. Curiously enough, they’re reappearing from both ends too. My question is multilayered. First, is this cause for concern? The cracks are very small and not easily noticed unless you look very closely. However, will these cracks continue to grow over the years? Second, given how small these cracks are, how can I go about repairing this issue? I don’t know if thin CA glue will help with the issue or simply act as a bandaid. And I don’t believe these cracks are large enough to allow thin epoxy to seep into them. Any help/advice you guys could give would be very much appreciated!
Chris

Sean

1) Love the show and appreciate what all of you contribute to the woodworking community. I have been a hobbyist woodworker for a long time and though my projects are not fine furniture or wining any awards I truly enjoy time in the shop and making simple things for friends and family.

My question is about finishing.  I hate finishing, so much that I feel guilty sometimes that my project truly never really gets completed even those it’s gifted away. I justify to myself that I’m letting the new owner finish it to their preferences but the reality is I hate that step.  I’ve done spray on (rattle can) shellac, poly, cheap spray paint, Briwax  and rubbed on some polyurethane but I would like to venture out a little farther without fear of ruining my hard work.

Any suggestions on how to take the next step without jumping in over my head?   I have sanders, planers, all the usual finishing tools but I’m basically lazy.

2) I am a hobbyist woodworker with a full time job to support my hobby, and I am lucky in the fact that people are asking me to make things that I want to make. With the urban lumber I am really enjoying the wild and crazy figure that comes from non-commercial trees, crotch grain especially, and the randomness of pallets (everything from cedar to white oak and an occasional exotic species). My question, since we are all woodworkers, is how much would you spend to not buy commercial lumber? As an example, I purchased my 14″ bandsaw, 6″ joiner, and 10″ planer used for $400 total. The chainsaw and chainsaw mill cost $130. Am I crazy? Joshua

Huy

1)Good morning gents. I hope this finds you well. Thanks for the great show.

So 2 questions that are related:

  1. I’m losing access to my current workshop – a 2 car garage. Renting commercial space is very expensive, so any other suggestions for finding a space for my workshop would be appreciated. I’m only looking for 400 square feet or so.
  2. Because of #1, I’m considering joining a community maker space. Pros and Cons?

thanks

Mark

2) I made a slatted bench out of red oak, but I’m questioning how I want to finish it.  The bench is from Steve Ramsay’s course, and can be seen here: https://www.instagram.com/p/B-LKKPyBEVE/

Because of the slats, which are about 3/4″ wide and 2 1/2″ deep, getting finish down there with a sprayer would be impossible, so I think I want to do something I can wipe on.  I’ve created my own simple finish of equal parts spar urethane, mineral spirits, and boiled linseed oil (so similar to a Danish oil) that I’ve wiped on to other projects with success, but not sure if there may be other options that I should consider.  This is a gift for my parents and will live inside, probably by their patio door for them to sit down on to put on their shoes.

Also, if I go the homemade Danish oil route, any suggestions on how many coats to apply, and what to do between coats? Keep up the great podcast, thank you! -Nick

Episode 99 – Resaw Blades, Finish Both Sides?, Dull Blades From Sanding & MUCH More!

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This episode is sponsored by: Shaper Tools, makers of Shaper Origin

Guy

1) I recently discovered your podcast and it has drastically improved my hour long commute to and from work. I began making attempts at creating things with wood about a year and 1/2 ago after wandering into a woodcraft and seeing all of the beautiful exotic species in person.  I made afew cutting boards and smaller items,  but nearly gave up because my few feeble attempts at joinery completely tanked. I’m kind of a high energy/ ADHD person with almost no attention span, and woodworking just wasn’t working for me. Then I found wood turning, and  found it to be extremely satisfying, almost therapeutic. I still have a long ways to go, but I no longer feel completely incompetent and have made several decent items. I eventually hope to learn some joinery techniques and attempt some small furniture type items.

I recently purchased a Jet JWBS -15 bandsaw and so far have been very pleased with it. It has a large cast iron table along with cast iron wheels. The only thing it’s missing is a brake, but since it’s my first bandsaw, I don’t miss it. This particular model, however is not carried by most of the wood working stores and very few people even mention it other than Shawn. Is there a reason why this saw is not popular? The only issue I have is that I go through bandsaw blades like water. I typically use either a green wood blade or the timber wolf 3/8” 4tpi blades and have not gotten more than a month of light use from any. Is this normal?   I cut a lot of rosewoods, ebony and dense exotic turning blanks.  I considered getting a carbide blade but they are upwards of $200 for my saw. Any thoughts? Nicole

2) Hey guys, you’ve answered a few of my questions over the years so I’m now running out of ways to say how awesome this podcast is. I just want y’all to know that it’s been extremely insightful, helpful, inspirational, and motivational (oh yeah, and funny). Woodworking is a great stress reliever for me and your podcast motivates me to keep at it, so thanks again.

My question today is about how to determine the weight-bearing capacity of something you build. I generally don’t build off plans. I find inspiration from photos online and then create my own design, but this sometimes means I’m deciding how much support to give certain pieces. For example, I recently completed an outdoor bench with planter boxes on either side. I really didn’t know how much I needed to do to support the bench and the weight of those who might sit on it. It’s 4.5 feet long, so can fit up to 3 adults at a time.

I’ll describe what I did and send some photos, but if there are any rules of thumb or resources you can share that would be helpful in determining the weight capacity for furniture builds, I’d greatly appreciate it. Thanks again for the awesome podcast. Billy

Sean

1) Hey guys, I’m looking to purchase a better flush trim router bit. I’m comparing Whiteside bits UDFT 5152 and the UDC 9112 from Bits and Bits with the astra coating. Other than the bit diameter, cut length, and one having two bearings. What would make you choose one over the other if the bit diameter didn’t matter? Do you think the 9112 would run cooler due to the larger diameter? I plan on getting the 1/4″ compression flush trim bit for small curves. Thanks for all the real world advice you give. Matt in AL

2) I’m building a console-style liquor cabinet that will have a walnut slab top. The slab is 1-1/2 inches thick, 60 inches long, and 16 inches wide. I’ll be using an oil finish and am wondering whether I should apply the oil finish to both the top and bottom of the slab… or if just finishing the top (and edges, of course) is enough. It’s my first time working with a slab and I don’t want to screw it up!

Thanks for the great show! – Dan

https://www.woodshopnews.com/columns-blogs/finishing-both-sides-is-warped-thinking Article mentioned during Podcast.

Huy

1) Great show, love it! I have a small shop in Denmark, and recently I talked to a rep from Festool that told me not to sand my wood before all cutting is done, as the small sand grits would make your blades dull. What are your thought on this? Thanks, Ali @toolguy.dk

2)Hello from one of your dedicated listeners! 

My question concerns a router dropping bits.  The router in question is a fairly new Triton TRA001  3 1/4 HP plunge router.  Three times now, while making a fairly easy pass, the bit has dropped out.  The first time it happened was while I was cutting a quarter inch deep rabbet on a half inch cherry panel.  The bit cut a hole in the panel and ruined it as it fell straight down onto the floor. The two other times have been while cutting a 3/8 inch deep dado through some 3/4 inch maple ply.  

Any advice would be welcome.  And thanks for all the thoughtful and informed conversations about woodworking. Martin

Episode 98 -Dado Stacks, Countersink Bits, Childproofing Shop & MUCH More!

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This episode is sponsored by: Shaper Tools, makers of Shaper Origin

Sean

1)Thank you all great information from both the podcast.

Right now I have a woodriver spoke shave, wood river shoulder plane, i have buck brothers #4 four plane and block plane, both from home depot, totaling $50.  I have learned to sharpen well and get whispy shaving and a mirror surface on most woods.  Though the plane seems to loose it’s setting quickly and the blade chips on any thing harder then pine. 

I have some money and want to buy a new plane.  I only have about $350 to spend.  Which plane would you recommend? I think Bevel up veritas or wood river and buying a second 50 degree blade. Scott

2) Thanks for the informative podcast.

I have a  question regarding dado blades.  I have a 10 inch delta table saw (36-725T2), and I am wondering what blade to get.  Most of the dado blades I see for sale are 8″, and some 6″.  Being that my table saw motor is not overly powerful , would a 6″ blade be better to reduce the weight?  What are your recommendations on size and maybe some brands you have used and suggest?   Thanks. Trevor

Guy

1) I have a question about drilling pilot holes for wood screws. There seem to be 2 types of pilot hole/contersink bits. One style has a straight bit and the other style has a tapered bit. I have read conflicting information about the different types.

  1. Are the tapered bits only for tapered screws and the straight bits for newer straight shank woodscrews or are the tapered bits preferable for everything?
  2. When drilling the pilot holes should I drill a larger hole through the top board to pull the boards closer?
  3. If using the tapered bits how is the countersink adjust for longer or shorter screws as the hole depths are different?
  4. Should I just forget about the combination drill/countersink bits and use a separate drill and coutersink.

Thanks for your advice. Bob

2) I recently started monetizing my woodworking skills as a side hustle, which has been great as it has allowed me to upgrade a lot of my tool arsenal. I just bought a Sawstop professional cabinet saw, and of course, the differences between it and a jobsite saw are night and day. I have managed to cut both of my hands on 2 separate occasions with my DeWalt table saw (without removing digits, fortunately), so if there ever was a person who needed to invest in a Sawstop, I am that man.

I think my next buy will be a Festool (most likely) track saw, or perhaps a helical blade planer. Currently my bread-and-butter work tends to be sliding barn doors. I don’t claim to be an extremely highly skilled woodworker who does intricate joinery at this point; I simply realized that I could capitalize on my accrued skills and make smaller-scale projects for extra “shop money”. 

The one tool I have not invested in yet is a Jointer. I highly desire to have one but I have been able to get by for this long without it, so I am in no particular hurry to get one.

My question is this: How beneficial does having a jointer tend to be in your experience, and is it something you use all the time? Is it something you would consider a must have for any serious woodworker?

I apologize for this being long-winded. Thanks in advance. Nate

Huy

1)Good Evening Gentlemen….and I use that term loosely

I have been blessed to be a Dad for a little son who is now 3.5 years old. 

I have had him out in the workshop trying out some of the tools….spokeshaves, hand planes, drill press, clamps and vises, and some other hand tools that I deem safe under direct supervision.  It is so much fun to see the wheels turn as he experiments with them. 

I have made a decision to expose and introduce him to these experiences early on in the hope of planting the seed for curiosity and establishing a foundation of fundamental skills and understanding of how things are created. 

I do worry though as he becomes comfortable with different tools, he will eventually want to try and experiment on his own.  I am always reinforcing that he is not allowed to do things without me, but at some point, I do worry that he might try and do things while I am gone. 

At this time, I flip all of the breakers for the power tool circuits and I am comfortable with this solution now, however, as he gets older and might understand why I am opening and closing that grey panel, I am looking for some more control of when things run. 

Are you guys aware of any solutions with new smart breakers ect that would allow more direct control over how and when circuits can have power?  I have looked online at square D’s website and I am not finding a simple solution for this in terms of a retro fit solution on a standard electric panel.  It seems like a few smart breakers that are password protected would be a perfect solution. 

Some of the tools have those yellow plastic inserts in the switch, but I was looking for something a little more elegant to control the power at the circuit level. 

Benjamin and I often listen to the show after the lights go out for bed time, so if you can keep the jokes reasonably clean that will save me some explaining later for his mother.  Love the show and keep up the great work. Brad

2) Thanks for your podcast, I enjoy it tremendously and it is obvious that the three of you are really good friends!

I recently saw a short Y.T. video from WWGOA/George Vondruska about a track saw guide rail set that can be adapted to almost any regular circular saw,  and provides accurate straight line cutting of sheet goods and dimensional lumber on a standard track rail.  (Please see the video on YT from WWGOA: “Benefits of a Track Saw | Woodworkers Guild of America “)

It would appear that you can buy these track saw rails and adapter plate,  and if the instructions are followed correctly,  bolt your regular circular saw to a base that indexes on their track accurately and with repeatability for making straight cuts.  The purpose of this is to reduce the expense of buying a single purpose saw, when you already generally have one that can be used for this purpose.

The adapter plate is bolted to your regular circular saw base with 4 bolts. (Which are supplied by True Trac), using a guide to index for square positioning of the saw onto the adapter plate.  The guide rail track is then trimmed perfectly using the saw, and performance at that point is identical to any other track saw.

There are several video clips on YT about this track, and it’s available on Amazon as well as direct from the manufacturer.

It gets excellent reviews if you place any faith in them.

I believe all 3 if you esteemed gentlemen already have either the Festool or Makita track saws & guide rails, so you are extremely knowledgeable and experienced with this type of device.

Your thoughts,  please?

Thanks again for your great service to the woodworking community.

John Malcolm