Shop Built Jigs, Woodworking With Children, Finding Inspiration and MORE!!

Brians Questions:

Every time I make a jig I struggle to get the fence square. How do I do this properly. Is this a common problem amongst new woodworkers? Love the show guys keep it up!

Johnny

This is Ben and I’m 8 years old. I would like to make a pocket knife with my dad. What suggestions do you have for making one?

Ben and Nathan

Guys Questions:

I recently found your podcast and have been binging it while in the shop. Guy, I was quite surprised to learn about your passion for 3D printing and various tinkering in his shop. I share the same passion for tinkering that extends beyond woodworking. In my shop I get almost as much satisfaction in discovering/creating a jig or tool to complete the job as I do in the actual finished product. My biggest “tool” build has been the ‘Mostly Printed CNC machine’, which is good enough for cutting various templates or basic v-carves. I can’t justify the price tag for an off the shelf machine to do that work when this one is good enough for me, at least for now. But I don’t think I could ever make something like a dowelmax, when I can buy a quality tool for relatively cheap. Apologies if this has been asked before. My question is about shop built tools and jigs vs. store bought. From your perspectives, with quality and cost in mind, what tools should be purchased off the shelf and what tools can be or maybe should be shop made? (Crosscut sleds, planer jointing sled, flattening jigs, clamping jigs, mobile bases, router tables…the list goes on and on). For reference I’m very much a hobbyist making stuff for the house or family and friends, while selling a piece here and there. So I do not work under any form of deadlines other than those imposed by my wife. Additionally, this is my creative outlet, I’m a gear design engineer the other 40 hours, this is my opportunity to make what I want to make. Keep up the great work!

Caleb Gurd Gears & Grain Woodcraft

Hey guys. You have been kind enough to answer a few of my questions in the past so thought I would throw a couple more your way. I have two questions which fall into the category of finishing. Number one – I’ll be building a coffee table out of walnut which is a mix of heartwood and sapwood. I would like to find a way to blend the color of the mixed wood together. If I use a walnut dye on the entire project will the color of the heartwood and sapwood blend together and provide a uniform looking finish? If dying the wood is the solution can you recommend a brand of dye? Should the dye be oil or water based given that I’ll likely use an oil based clear coat. I have never used dye in the past so any tips will be helpful. Answered – Second question. Our cherry wood kitchen table, which measures 36″W x 48″L, needs refinishing. I believe the original finish is an oil based pre-catalyzed lacquer. I’ll be refinishing just the table top which has several scratches and shallow dents measuring up to 1/16″ deep. The legs are painted black so no need to match the color of the top with the legs. Can you recommend a method for removing the original finish? I don’t own or have access to a drum sander. Also, can you recommend a durable oil-based finish for refinishing the table top? Is spraying the preferred method for such a large surface area? Or, will a wipe-on poly do the job? Thanks again for all your help and expertise.

Jack Francis Geneva, IL

Huys Questions:

Hello fellas. Thanks for the enjoyable podcast, I’ve been listening for months but finally asking a question. Where do you look for inspiration when it comes to design for furniture pieces? Any particular magazines or books you like to reference when coming up with designs. Not necessarily looking for how to’s , but more on design and style. Thanks again!

A. Torres

Kind sirs- Wonderful job etc. and I hope this finds you well. I posit this question knowing full well that I “overthink things” (according to Guy), even though I am “really intelligent” and have “design style” (according to Huy, your Tom Fan Club membership package is in the mail, including a life-size Tom cutout, suitable for posing with for social media photos.) I need a second desk for a backup office when my in-laws visit. I have a nice 2.5″ thick ambrosia maple slab about the right size, and a couple of 4′ long, 6″ x 8″ pine posts. My idea is to wedge-mortice the posts through the slab to create two 30″ legs, and then mortice those into the 18″ offcuts to make wide “feet”. Think two upside down capital “T” going through the slab 3′ apart. Would this construction method obviate the need to consider wood movement, since I only have one point of contact between the pieces? My understanding of wood movement is that it is the constraining of movement that can cause issues; in this case I can see the mortices getting 1/16″ wider in the winter but if they’re wedged, who gives a care? Or, should I hide the mortices and give them a little wiggle room to avoid splitting if the legs swell? Would pine stretching, crack maple? There I go over thinking things again. But thank you for humoring me. I await your answers with bated breath –

Tom the Bomb Figura

Woodworking Classes, Router Tables, Dovetailed Drawers and More!!

Brians Questions:

Hi guys,
I’m a hobbyist woodworker on the gold coast Australia. I have slowly acquired all the tools I feel are necessary to build those pieces that my children will one day inherit/sell in a yard sale 😜
I don’t have a bandsaw and have gotten by with a jigsaw in most situations. My major issue is when I have thick lumbar (5/4 for example) and need only a thin board. It’s wasteful and expensive to plane it down and I feel a bandsaw is required for a good quality resaw. Is this a good enough reason to purchase a bandsaw?
Sam Kruger

Hey guys,
Thank you so much for the podcast and as others say in almost every question, I learn the most from your podcast than any other woodworking podcast I listen to.
Being from Indianapolis, I have a woodworking buddy who has taken a lot of classes at Marc Adam’s School of Woodworking (not sure if Brian and Guy are familiar). He has tried to get me to join a class but it is quite an investment due to the cost and also other factors such as possibly a week off of work depending on the class you sign up for.
While I would love to take a class due to being exposed to new technique’s and tools, I just don’t know if it’s worth the investment when Im just a hobbyist with limited budget and space for tools.
Two questions:

  1. Have any of you taken a woodworking class like this before?
  2. Is it worth the investment for the class, or should I continue to build skills by online research and building my shop with tools?
    Thanks for the great podcast and being willing to take my question.
    Jason

Guys Questions:

Hey folks! First off, welcome aboard Brian. You have filled Sean’s shoes without skipping a beat. And I particularly enjoy how you engage with extra followup questions too I was thinking in my head!
So my question is about Guys favorite bug excrement – shellac. She treated me wrong and I need help from my bros. Ok it’s more of a rant, so hang with me.
I’ve been a shellac lover for a while. She’s never been fickle. Used her on a dozen projects. Always great results. Always a good time. Always easy. And I always use a rubber…you know…to be safe. (babum psshh)
This time and I sanded down a second hand veneer 3’x4′ table and decided to give it a shellac finish. Using the big box store’s version, I grabbed my favorite blonde, got her drunk with half alcohol, grabbed a trusty rubber, and went to town on the table.
Ok. Ok. Enough with the puns. For the life of me, I ALWAYS got streaks on the surface no matter what I did. I tried different cuts, different applicators (rubber, foam brush and paint brush). Sanding between coats. Not sanding. Working super fast, going slow. Light coats, heavy coats. Whatever. I even went to the Google and found an article from 2010 in Fine Woodworking that said dilute with 25% mineral oil and then later wipe with Naphtha once dry. BIG mistake. Won’t get into it. Still bitter. Apparently though, it’s hard to apply shellac on large surfaces?
So here I am asking the experts. Do I really need to break out my HVLP spray gun and section off my garage? Or am I doing something wrong? Have any tips?
Paul

Thanks for delivering this content. I’ve learned a lot and I think I’ve listened to every episode.
My question is about which router table to purchase. I have an old Rockler—they’re cheapest model. Looking to upgrade and considering 3 models in particular: Woodpeckers, Incra, and JessEm https://jessem.com/products/ultimate-excel-ii-package
I believe Guy has both the woodpeckers and the incra and would like to hear from all of you what you have and what you would recommend.
Part 2 of my question is I would like to add dovetail joinery to my repertoire, and was considering the incra router table (with the super system LS17 fence) specifically because of its setup for doing that. Is that a good way to go or should I buy a stand alone dovetail jig and if so which one? The other things I use my router table for are raised panel cabinet doors, dados, and obviously edge treatment.
I’m a hobbyist trying to make this a full time job and primarily build cabinets and cabinet based furniture at this point. Have also done a bed and some tables (dining, and smaller). Sorry to be so long winded, I very much appreciate your input.
-Austin, AJ Squared Woodworks

Huys Questions:

Hey guys, really enjoy the podcast. I hear you were low on questions and I had a couple so I thought I would send them.
First question. I am looking to build a bed for me and my wife. How can I determine the best wood to make it from? Cost is much more a factor than how it looks. Another factor is we are heavyset people and I want to be sure it’s not going to break while we are on it, sleeping or otherwise. ;P
Second question. I want to make the bed in the style that I have seen on my IG feed, with castle joints. My concern is, when you cut the notches, aren’t you weakening that piece of wood? I assume you would want the notch on the top for the side rails where some of the weight would be carried. But in a joint like that, I have always wondered if that type of joint would weaken the piece with the notch taken out of the bottom half.
Thanks Gents! -Jacob

Hi guys! Thanks for continuing to put on an informative podcast, always a pleasure to listen to.
I have a question about dovetail jigs. I make a good amount of furniture pieces with drawers and am looking to potentially get a dovetail jig for drawers. 99% of my drawers are made of 1/2” stock. I have no desire to handcut, time and accuracy are important. I’ve heard these jigs can be a pain to set up but I’d imagine once set up it might be worth it. Any recommendations on a particular jig?
Thanks! Lindsey

Great First Projects, Hobby As A Side Hustle And Where Is Guy?

Brians Questions:

Hi again guys, And thank you for contiuing to make THE BEST woodworking podcast. I have an 8″ benchtop style crappy planer(jointer) thicknesser combo machine. The cheap ones you find in lots of colors. It has straight blades and quite short in and outfeed tables. I also have an Axminster AT330ST thicknesser, large lunchbox style, 330mm capacity with a spiral cutter head. I generally do my edge jointing on the table saw with a sled. First of all. When do you choose to skip plane instead face jointing the board first? And second: Would you do it differently with my setup. Thanks again, Gøran Eliassen Nomad Makes

Love the podcast, I have a small unheated shop in Northern Canada. I’ve learned that during the winter months I need to bring in all my glues and finishes as they don’t respond well to freezing. I also learned the hard way that my warm glue on frozen wood doesn’t work either. My question is, how long should the glue set before I can return it to freezing conditions? I usually try for 24 hours but this can create long delays in projects and fills my house with glue up panels. Also is there a type of glue that would work best in freezing conditions. CA glue works fine, but isn’t strong enough for panel glue ups or assembly. – Ben

Thought this might be a fun question. If you aren’t familiar with the phrase “the cobbler’s children have no shoes,” it often means that you are taking care of other’s needs before your own. But it can also be used to mean something that everyone expects of you in your field/craft that you have never done. For example, I always hear that everyone’s first project is a cutting board, but I was in the craft for years before I made one! And I’ve yet to cut a mortise and tenon! So, what haven’t you made that everyone would think you had, or what skill do you not have that it would be assumed you do? Peter Downing @mr.downing.woodworking on Instagram

Huy’s Questions:

Hey guys! I appreciate your podcast and always look forward on listening to the latest episodes! I am a hobby woodworker who has done some commission builds. As my hobby is turning into a side hustle more and more I am wondering at what point do I make it “official”. I live in the Nashville, TN area and there is a strong market for custom woodworking. Whilst I don’t “need” the money, the thought of fueling my hobby and having the extra cash seems viable. Have any of you became an LLC or setup a DBA? Are there benefits on doing so even if my business would stay relatively small? Again, love the podcast and thank you for your contribution to the community! God Bless! -Will

Great podcast! I am looking for your opinions on a good set of brad point drill bits that won’t break the bank. I’ve been using a set from Harbor Freight, and I would like to step up in quality. I’m a hobbyist who doesn’t need the best, just decent quality. Any ideas? -Dan

I think that my next tool purchase might be for a tracksaw-like guide for a circular saw or something similar. We sometimes run into situations where we need to rip a straight line. This would actually be more for ‘carpentry’ applications than fine ‘woodworking’. Things like ripping a long 2×6 or 2×8 at an angle, or rip a sheet of plywood in the field (so portability and reasonable durability would be important). Whatever we buy would be used by a lot of different guys and we’d keep it in our shared workshop. Most of the guys have Dewalt circular saws but several guys have other brands (Milwaukee, Ridgid, etc.). So the track would have to be adjustable for the bases of the various saws. I’ve spent zero time investigating this. Thought I’d start here. Any recommendations? – Mark

Big Tools In A Small Shop, Shellac Finish, Tool Reviews and MORE!

Brians Questions:

I hear a lot of talk on forums and social media about buying smaller tools to make more room in your shop. I can see how something like a 52 inch rip fence will take up more room but in my little pea brain it takes as much room to plane and joint a 4 foot board on a 72 inch bed jointer and a 15 inch planer and it does a 46 inch bed jointer and a lunch box planer. Am I wrong? Should I take this into consideration when buying tools? I’m fortunate to have a 1000 sqft shop so space isn’t necessarily at a premium but I’ll also be shop building large built in closets and wine rooms and such so it may get tighter than I think. Thanks for all the info and keep it up. Michael

I know how to sand through the grits. And I know why to sand through the grits. But how long (in general) should you stay at each grit? Obviously higher grits are easy. I usually stay there until any major imperfections are smoothed out. But as I progress, I’m always thinking I should stay there for one more round. Especially at my final grit. Normally I just keep going until the piece “feels” nice and smooth and flat. So far that’s worked for me. I’m sure I’m overthinking it, but figured I’d ask the experts what they do. I’m using an Orbital sander by the way. Sorry for the long winded question, you obviously don’t have to read all that. I ramble haha. Thanks so much. Mick at Broken Levee Woodworks

Guys Questions:

Hey guys and Guy. I’m building a dining table for a friend out of walnut and quarter sawn WO and am starting to think about applying finish. I’m wondering about applying a couple of coats of shellac to deepen the grain and following up with water based poly for the top coat(s). After hearing Guy tout the water based conversion varnish, I’m considering the General Finishes product that has the catalyst you have to mix in. Is that what you use Guy? As far as the shellac, is that a bad idea? I don’t feel confident getting an even coat, especially on the top, using a hand application so I would like to spray. Does that sound feasible? I also don’t want to change the color, jus deepen the grain so what flavor of shellac and cut should I use? Enjoy you guys a lot. My favorite woodworking podcast. Tom Bigmuddy Woodworks

Hey fellas, I have a question about the Domino 500 and 700. What rule(s) of thumb do you use for when to use the 700 instead of the 500 when it’s not an obvious situation? Other than the 3rd’s of the stock thickness. Thanks for all of your different points of view on how to tackle situations we find ourselves in. Matt in AL

Huy’s Questions:

Where do you find the most objective tool reviews? Have a great day Chuck

Alabama ww said he has done half blind dovetails where you cut thru dovetails and add an 1/8 piece on the front. Could you expand on your process for doing this specifically adding the false front and getting it flush to sub front sides. Thank you, Schatz

Best HVLP Finish, Norm Abrams, Conventions/Shows and MORE!

Guy’s Questions: 

Hi all: First, I love the podcast. I listen to several others as well. This is by far the best, the Premier podcast on woodworking. Your focus on the questions is outstanding. I know that you repeat yourselves often but it it is so helpful to those of us that are trying to learn the craft. I learn something every time I listen. Thanks! My question has to do with spraying a finish. I just bought my first HVLP sprayer. I’ve watched many of the YouTube videos on the basic process with regard to how to tune the gun and the process and motion of applying the finish. Many of the finishes today, especially water based finishes, dry very quickly. So what do you do between coats? Do you always breakdown and clean the gun and all of the other components? Is there some tricks that you use to keep the gun clean and ready for the next coat, without breaking it all down and starting a new? Thanks again, Joe

Hey guys. I’ve been watching all the New Yankee Workshop episodes as they’re being released on YouTube lately. Interesting to see how Norm did things back then, including how some of his techniques evolved over the years. One thing he almost always does is pin his tenons with dowels. I don’t see this much today unless it’s a draw bore, which I don’t see Norm do ever. (This pinning is almost always followed up with one of Norm’s favorite phrases, “That’s never coming apart!”) I guess the question is, should we be pinning tenons? Only in specific circumstances? Only if a draw bore? Peter

Infinity tools pro router table package with 3 1/4 Triton or a Grizzly G1035 shaper that can still run 1/2″ router bits. Always lots of talk about router tables but never anything about smaller shapers. I found this podcast a while ago and have made my way through all the episodes, I really appreciate all the great content, keep it up. Mike

Huy’s Questions:

Hey guys! I know you asked for more questions so I am going to try to help. I have a question about applying Odies Oil with a buffer. I’ve been using Odies because it’s too much work making a spray booth for spray finishing in my woodshop. I have applied Odies by hand with success but it’s a lot of buffing work. Gem buffers are pretty expensive, has anyone tried putting a hook and loop pad on a car buffer and just put a non woven pad on it? Big Cedar table Co.

Can you give any recommendations of hardwoods you enjoy to make furniture with? Alot of the furniture I’ve built in my house has been made from Walnut, White oak and cherry and am looking for something new. I’m looking to build some new furniture for my basement (tv stand, coffee table, maybe a dry bar to match species) but am looking for something new to use other than those stated above. Thanks for all you do. Paul Genereux at Twin Lake Woodshop

Hey, guys. Love the show. Appreciate the fact that you answer questions and although there is a little banter between the three of you, it doesn’t dominate the podcast as other shows do. I want to attend a “convention” for woodworkers and am curious if you have suggestions on what would be a good convention for woodworkers to attend. Thanks in advance! Greg