Category: Podcast Episodes

Support us on Patreon: https://www.patreon.com/woodshoplife

Guys Questions:

1: Hey guys, this podcast has quickly become my favorite – appreciate the time put in.

Can you speak a bit on wide belt sanders (with a platen head) versus drum sanders? How important are they versus convenient?

I currently own the Powermatic 5HP Open End Belt Sander. I like it a lot, but often run into issues dialing it in and recently have discovered the feed table is not totally coplaner with the platen.

Was thinking about selling and either (a) buying a different machine or (b) exchanging if a widebelt is that advantageous – maybe I just got a bad machine. -Ray

2: I am researching efficient methods for breaking down sheets of plywood for shop cabinets, and I am trying to avoid splintering the outer layer and achieving square cuts. I do not own a tracksaw but do own a tablesaw, miter saw, and circular saw with combination blades. What do you guys recommend for most effective methods at a decent cost point? What style of saw blade, TPI, and brand of blade do you recommend? Or do I run out and get a tracksaw or keep it as simple as blue painters tape to hold the layer? And what variables should I think about regarding the plywood selection itself? Thank you much for the input! Keep up the great podcast. James

Sean’s Questions

1:I am designing a small cabinet with frame and panel doors. I want there to be a small chamfer (less than 1/8″) on the inside edge of the frame. How do I cut it? On the rail I can just use my block plane or run it along a chamfer bit on the router table but on the stile? The chamfer would have to stop exactly where it meets the rail. Do I cut it partially with the router and finish it off with a chisel after assembly? Or should I cut it after assembly with a bearing guided chamfer bit? That would still leave the inside corners unfinished, though..

Any input would be appreciated. Keep up the great work!
Jarmo from Germany

2:Hey guys, great podcast. I have a question about how to determine what wood thickness to use for a project. I’m making a console table out of soft maple. I was planning for the shelves to be 1-inch after milling, but couldn’t find any 5/4 or 6/4 maple boards, so I ended up getting some nice 8/4 boards. If I mill these 8/4 boards down to 1-inch thick though, it seems like a waste of wood (I don’t have a bandsaw so can’t re-saw them into thinner boards). So I was thinking maybe I’d make the shelves 1.5 inches thick, but that would make the table a lot heavier. What are the pros and cons to using thicker versus thinner woods (thinking about weight, wasted wood, joinery, etc)? For reference, I’m going to use tongue and groove joinery to joint the boards and dados to attach the shelves to the legs.

Thanks and keep up the good work! -Billy

Huy’s Questions:

1: Hey Guys! Great job with the podcast, learning so much! Wanted to get Huy’s feedback on the new table saw blade he got, the woodworker 2 clone. Keep crushing it! -Wood.by.nate

2: Here’s my question, I woodwork out of my two car garage and I’m looking to get more serious and take my woodworking to the next level, but living in mid-Michigan, I run into high humidity and temps in the summer that make working in the garage unbearable. The garage has no windows but does share a wall with the house and my master bedroom is over the garage. I’ve considered installing a dehumidifier and swapping out the two basic lights in the garage for ceiling fans. What are your thoughts on this solution? How do you guys keep your shop comfortable when your working in the hot summer? Thanks in advance for the help. -Jason

Support us on Patreon: https://www.patreon.com/woodshoplife

Guys:

1) What do you guys use for air filtration and what are the aspects you considered when picking the system you use? Can a box fan with an air filter be a reasonable option?

2) I want to make a white oak chess table but have never done veneer work before. At first I thought I could make it out of solid wood but I now realise that won’t be possible due to wood movement. 

I don’t own a re-saw capacity bandsaw, a vacuum press or drum sander so not sure where to start. I assume store bought veneer. No idea where to go from there. 

Thanks so much. Love the podcast! -Tanc

Sean’s:

1)Wanted to see about how y’all manage your machines maintenance wise. Do you have a schedule for doing certain maintenance or just do it as needed? This includes things like rigging them, cleaning them, and lubing the moving parts. Second part is what type of dry lubricant would you recommend for the moving parts like the table saw lift and tilt mechanism? 

Thanks,

Brent Jarvis

Clean Cut Woodworking

2) Hey Guys, love the podcast. My question is about completing smaller projects versus bigger, more time consuming projects. As I’ve progressed in this hobby I am enjoying the nicer longer more involved projects but was curious how you balance this in your own shop. -Brad

Huy’s:

1)I plan to redo my kitchen cabinets and make shop cabinets so the shaper will be useful but I find it’s not as user friendly as a router table seems to be. Which do you prefer assuming you can only have 1 in the shop. -Ryan

2) Hi guys. I love the podcast. I strangely found out about you all through Dan Harmon’s (creator of Rick and Morty) instagram. He’s recently started woodworking and was listening to you all in one of his stories. Getting back to my question. I want to start veneering a bit more and need a vacuum bag system. What should I get? I have no set budget for this. I just want something that works. Thanks for the advise! Jonathan Stier

Links mentioned during podcast:

Jay Bates Air Cleaner Cart: https://jayscustomcreations.com/2016/05/mobile-air-cleaner-cart/

Support us on Patreon: https://www.patreon.com/woodshoplife

Guys 

1) Hi guys. I have a question for the podcast. I recently made a miter station out of some 3/4 birch plywood. Originally thought I wasn’t going to apply any finish but have decided I would like to mostly for protection of the work surfaces and also for aesthetics. Would it be a bad idea to apply a water based poly to only the visible table top and drawer fronts and skip the inside of the cabinet? On a normal furniture project I know it would be best to finish all surfaces, but wondering if this would be passable for shop furniture. Thanks! John

2) Hi guys, your podcast is brilliant, thank you all.

I am a hobbyist woodworker only, I started after I found out about French cleats when searching shed storage projects. In an earlier podcast Guy talks about the benefits of buying a piece of equipment against fussing about making it when time can be spent better using the tool rather than making it, in my case a crosscut sled which took me a fair bit of time and after finally giving up on the 5 cut method and fixing the fence with a framing square only to find the sled binds so I cut it in half and now have a right and left handed sled, I really would like to buy the Incra mitre gauge and watch many operations where it is used straight on the table saw without a sled, so my question is ‘is a crosscut sled necessary or beneficial “

Thanks for your time -Geoff

Sean’s 

1) Hey fellas. I don’t currently have any milling tools. I’ve seen bench top jointers in my research but don’t really hear about or see them in the YouTube or Instagram community. Those are the jointer currently in my budget, am I better off saving up for a big boy jointer or would this get me rolling albeit with smaller projects? Appreciate any and all advice. -Trevor

2) So question for the podcast; what do you think about verical/horizontal lumber storage like this (Shows picture of hotizontal lumber rack with boards laying on their edges/sides instead of laying face down)? I can’t store a lot of lumber vertical as my ceilings aren’t that tall and all my cutoffs are not that long so this was a hybrid solution I thought up but it sounds like a few others have had the same thought. Food for thought?

Huy’s

1) Hello everyone, really enjoy the podcast and learn new things every show!  I have a question on how to deal with harmful fumes from finishes, etc. My workshop is in my basement in a completely walled off room from the rest of the basement without any windows….When I have to finish a project I have to move it up into the garage but then I have to deal with dust and other factors that I can’t control since it is a garage.  I can control the environment in my shop but being a tad close to the furnace and or other open flame devices…..I really don’t want to blow up the house. I don’t mind drilling through the wall but I really can’t exceed 4″ diameter through the wall to vent to the outside. So do you have any ideas of what kind of fume extraction device exists for this purpose?

Thanks! Kalman

2) Calculating expansion. Is there an actual formula or do I just keep on making an educated guess based on my feelings for what a particular piece of wood might do. A good example to ponder. I recently built a 12 foot tall, solid wood paneled, sliding barn door for a Master Bedroom out of Alder. Each board is 6 inches tall by 30 inches wide and .5 inch thick. The boards are in a dado on both the rail and stile in the door frame. That is 144 inches of horizontal grain that will do what ever it is going to do. How would you calculate or estimate the vertical expansion? – Alex

Links mentioned in the podcast from Huy in regards to calculating wood movement:

How to Calculate Wood Shrinkage and Expansion

Support us on Patreon: https://www.patreon.com/woodshoplife

Guys Questions:

1) Hey guys and Guy, back with another question for you. I foolishly agreed to make the new dining table for my fire department. We Firefighters are basically 240 pound toddlers, so this thing needs to be essentially bomb proof. My main concern for this piece is finishing. I have listened to a lot of podcasts and done some reading but most of the discussion on finishing is in regards to the nicest finish. Not how to gorilla proof a finish. I’ve had people suggest epoxy, but I don’t really want to do an epoxy pour, especially with the stigma surrounding epoxy right now. My go to finish is the minwax oil based poly. And I’m wondering should I just go that rout and add extra layers? I’ve even considered using a poly for hardwood floors. What do ya’ll think? I am probably going to build with 8/4 hickory. Thanks in advance. -Hunter

2) I’m new to veneering, but was curious about the subject of cross grain glue ups with veneer. If one wants to veneer a panel with a Baltic birch plywood core, how would you glue something over 4ft? With plywood grain running the 8ft length, my guess is you would have to put a layer of backing veneer perpendicular to the plywood grain and then lay up the finish veneer on top of that.  I know using MDF would make this easier but I’m not love with it. For reference this would be a cabinet side for a 9ft tall built in with an outside face. -Jesse

Sean’s Questions:

1) My one car detached garage is 109 years old and is running off of one single 20A 120V circuit. I have just two outlets in the garage right now and I want to have a subpanel installed with more amperage and ideally a 220V circuit as well. That’s what I’m wondering about. I was thinking a total of 100A with three 20A 110V circuits and one 40A 220V circuit. I’m not an electrician so I don’t even know that that’s possible, but if so, does that power setup sound good. I’m trying to “future-proof” it a bit, thinking about potentially expanding the garage one day,  having a 220V dust collector and maybe a Hammer combo machine like Huy once I get that rocket engineer kinda money but I was also thinking of externally mounting the panel box so I could run external conduit to have flexibility for future outlet layout changes. So yeah, I just want to get an opinion on power availability throughout the shop and what your thoughts are. Jonathan Scott woodcrafts

2) What is the piece that you built and wish to forget about? – Eric

Huy’s Questions:

1) I have a 1970s Rockwell floor stand drill press I restored with no appreciable run out as well as a powermatic 180 (18 inch planer) with helical head upgrade.  They are older but seem sturdier that today’s machines. Just wondering what machines you might consider looking for older versions that may be better than today’s equivalent as I do not see many of the type in your shops. Thanks again, Matthew

2) I have a lot of a variety of types of clamps that is on a simple wall rack now. I need the wall space in my growing ever smaller 2 car garage shop. Considering a clamp cart or possibly under benches? Please discuss options and how you each deal with them being out of the way but handy when needed. -Darren

Thanks to Maverick Abrasives for sponsoring this episode. Check them out at https://www.maverickabrasives.com

Support us on Patreon: https://www.patreon.com/woodshoplife

Guy

1) Have you ever made your own plywood from solid wood for projects?  I’m thinking a void free core of walnut plywood could allow me to use it in projects where the edge could be exposed unlike traditional veneered plywood and also give me some dimension stability.  You thoughts? Tips? Brian

2) I know at least one of you uses the Leigh dovetail jig. Just wondering how well the jig is made. If the tail and pin boards align, and if there is a lot of tweaking to get the jig to work properly. I have Porter Cable 4216 jig. I have been trying to get this to work for a case I am working on. I was having some problems with the tails and pins being about a sixteenth out of alignment. I took many measurements to be sure that the tail board is centered in the template only to discover as I loosened the template it could shift side to side by more that a thirty second of an inch. There are a few other things I am not crazy about with this jig. Just wondering what your experiences have shown using other jigs,

Also, thanks for answering all of my previous questions! – Dave

Sean

1) I have been a weekend woodworker for 5 or so years as time permits with 3 kids and a busy schedule. I am working out of a 3 car garage that my wife and I both park in. I use about 1.5 bays currently and when I do not have a project I move equipment so I can park. I do not have an assembly or outfeed table to work from and often use the garage floor. Frustrating… I am looking for space savings option for a table, preferably one with dog holes so I can clamp to route, biscuit joint, and other assembly work. I currently do not have hand tools i.e. handsaws, planes, or chisels for heavy duty hand tool work. Maybe one that is portable like Guys outfeed table as I have an incra tablesaw fence as well. I don’t know if a festool mft3 would be a solution as I could store it when not working/assembling. Maybe a storabe outfeed table as well as a storable assemble might work. I don’t think I am ready for a hand tool workbench yet. My father in law had a production cabinet door and counter top shop with a large industrial CNC machine and could cut a festoool style top out of MDF that would not cost me anything out of pocket. Is that a good option? Any recommendations would be appreciated.

2) Shhhh…. don’t let Guy know I asked another question. Let’s just say this one is from Boudreaux François… hahaha

With as many jigs and templates that are made for your projects through the years what do you do with them? Do you make them one time, use them then toss them out or repurpose them for other jigs? Aside from the obvious ones that are traditionally used in the shop (cross cut sleds, tapering jig, edge jointing jig for the table saw… etc) at what point do you say “I’m going to keep this one”. I have always struggled with the idea of spending the time to make these jigs and templates even if I know that I won’t necessarily be using it again in the next 6 months then just trashing it. Just curious.

As always, Thank you for your time and please keep up the absolutely wonderful work y’all are doing on the podcast and your shops! The information y’all share is always spot on!

Thanks,
Brent Jarvis
Clean Cut Woodworking

Huy

1) I am making a pair of side tables that are based on Philip Morley’s table design from the #275 Fine woodworking issue. I’ve scaled it down and modified it to be a side table more than a dining table (proportionally shrunk all the dimensions, increased apron size to fit a shallow drawer in it and added a low shelf) but I am trying to keep a similar look to his original piece. So, I am using his techniques to create the legs which have a curved taper and Phil achieves this shape with a two-sided jig that he runs along a flush cut trim bit.
My legs are 2 and 5/16 thick at the thickest part. Add on about 1/2 inch for the jig and that meant I needed to get a pretty tall flush cut bit. I bought a flush cut bit (top and bottom bearing) that is 2 and 1/2 inches long (2 and 1/2 cutting length, 3/4 wide, 1/2 shank, overall length 4 and 7/8) so that I could route it in one pass.
I will set it up on the router table and I intend to cut real close to the line so I don’t have much material to remove, but I am still a little nervous about it when I think about that tall bit. I have never used such a large bit before and would like to know what special considerations to take.
Should I be concerned about the stability of the bit when it is that tall?

2) Hello again, some advice/brainstorming sought.
I am building a puzzle building table. If you are unfamiliar, it is essentially a large box with a very shallow bottom so that a puzzle can be built on that surface. Two large leaves then fold over from the ends to cover the entire top, leave a table for other use.

Because of the leaves unfolding and draping over the short ends, I need the end to be flush across, so a normal leg with the rails mortised in won’t really work as insetting the rail isn’t possible with the hinges, and flush (to me) won’t look right. The ones I’ve seen on the internet build a big box then attach the legs inside the corners. I’d also like the legs to be removable so that it can be transported more compact as it will be “pub height” of about 40″
I’m wondering what attachment method you might use to lace the legs on the inside corners, preferably removable, but also sturdy and non wracking.
The rails will be about 8″ wide (still designing) with the “bottom” about an inch from the top. So there will be about 6-7″ available corner space underneath the top for the legs to rest.
Any ideas?

Thanks, Peter
@mr.downing.woodworking on Instagram

Our social media picks:

Sean:  @thosmoser
Guy: @pdindy
Huy: @meredithhartfurniture

Thanks to the sponsor of this episode, Maverick Abrasives