Woodshop Life Podcast

Guys Questions:

Hey guys. I just finished listening to your latest podcast, really good information and insight as usual. I’m still a novice user of the Domino so really enjoyed the tips and tricks you provided in answering a Domino related question. You mentioned being very short on questions so I’m going to send a similar question to one sent a couple of months ago that didn’t get answered. I built an outfeed table a couple of years ago to use solely as an extension of my table saw. Now I find that I use it for glue-ups, as an assembly table and just about every other task. The table is roughly 44″ x 44″. I would now like to rebuild it as a true multi-functional table with the proper hold-downs and clamping devices and could use some design advice from you based upon the pros and cons you find with your own MFT’s. One particular area I’m interesting in is the size of dog holes to use (imperial vs metric) and some recommendations on the type of dogs and clamping devices I should buy to get the best use of the MFT. Thanks again for having by far the best woodworking podcast available. And Brian, welcome to the team. Jack Francis Geneva, IL

Happy New Year Guys, and welcome Brian. Guy and Huy have been kind enough to answer a number of my questions in the past (and Huy has always been helpful in making me spend money lol). With my last question you helped me convince myself to invest in a CNC which is on order now, and after watching Guy’s video on his 3D Printer (and he was kind enough to answer a question on the video for me) I was wondering if you three would expand on your thoughts on CNC, 3-D printing, and Lasers in the wood shop for the hobbyist woodworking. I foresee having all three in my arsenal at some point in the near future. Thanks as always and I look forward to your insights, Doug

Brians Questions:

Fellow travelers on this path of wood- First off, there has to be a better way of saying that. Secondly, I don’t think I have told you recently how much I am enjoying the podcast, and your new addition Brian. At first I was like “two hosts from Indiana and I don’t even believe that state actually exists,” but you’ve won me over. On to my question. I find myself wanting maple doors for my house, but I need…13 to start for the upstairs. And I want them to be curly maple. So, because I got into woodworking to save money (duh), I’m going to build them myself. 4-panel Shaker style interior doors ranging from 24″ to 36″ wide. Would you recommend using maple ply for the panels, or glueing up stock? Honestly my concern isn’t so much wood movement as the P.I.T.A. it would be to make all those panels (Pain in the…). And while we are on the subject of pains in the posterior, would you recommend a Domino or Lamello, save me a few minutes on those mortice and tenons, or just jig it up? Unfortunately I think the hand tools have to sit on the sidelines for this one. Thank you for your sage advice. Excelsior! – Tom Figura

Hi Guy, Huy, and Brian, Thank you for the very informative podcast, I’ve been listening for years. The knowledge that I’ve gained from the Woodshop Life podcast helps me make my limited time in the shop way more efficient. Thank you for generously sharing your wisdom. Question for you guys about sheet good selection. What sheet goods do you typically use for the projects in your shop and what is your thought process when deciding if if a particular project should use Baltic Birch, common 7 layer plywood, MDF, etc.? Baltic Birch is the premium grade option, but do you use it for projects such as shop cabinets, sleds, and fixtures? Thank you, Dominic Santa Cruz, CA

Huy’s Questions:

Hello. My question is regarding the placement of a dust collector. I have a 250 SF shop so every SF is precious. I am a hobbyist woodworker/DIYer. My current dust collection is a shop-vac with a dust-stopper bucket separator in a cart. 1 hose, all my tools and multiple converters to fit each tool. The cart doubles as an outfeed table for the table saw. I have an open rafter ceiling with a storage floor in it (currently filled with crap I should get rid of). I am considering a more powerful collector and ducting to 2 machines (miter and table saw) and to a boom arm that can be used for miscellaneous tools (skill saw, drill press etc.). I’m looking at the Jet DC-650MK or something similar (1 -2 HP, $600 – $800ish ranges. So finally, my question: Could a system like this be mounted in that attic storage above the shop and function correctly? Any obvious issues I’d run into? I have simple pully system for getting the full bag from there to the main floor. A couple of concerns are performance issues based on the elevated height, safety (I don’t really have any concerns, but this is totally a “I don’t know what I don’t know” situation) and???? I love the podcast guys. I binged all of your episodes during the height of the pandemic (summer of 2020) and just loved it. I took a break for more than a year but I’m back, and I’m so glad you’re still here! Best regards, Michael

Hey Guys. Ive been woodworking for a couple years now and really enjoy the show to learn the fundamentals. I’m currently planning a walnut tv stand build and have a question about box bottoms. The piece will have two support legs (one on either side), a low shelf and a 8 inch deep box on the top spanning the 48 inch width between the legs. The box on the top will have a lid opening from the top similar to a blanket chest and be used to hold exercise dumbbells which collectively weight about 200 lbs. my question is… how should I make the box bottom so that it can support so much weight without any extra supports across the 48 inch span? Hardwood? plywood? Dado a groove for the bottom? From what I can tell online, it might make the most sense to use 3/4 ply and a 3/4 dado however my understand is that the recess below the dado should be the same width as the ply which will leave a 3/4 deep recess under the box that might be noticeable since it’s floating above the lower shelf. Also in a 8 inch tall box, I will be losing precious storage space quickly. I was thinking about cutting a rabbet in the ply to insert only a 1/2 inch in the groove and fill some of the recess under the box bottom but I’m not sure about strength. Maybe I could get away with just 1/2 inch ply in that case? The carcass of the rest of box will be made of solid walnut. I hope that all made sense. Thanks a lot for your thoughts. -Tyler

Guys Questions:

Hey gentlemen, welcome Brian. I have a commission for a big walnut slab table that will live in a nook with windows on 3 sides (lots of UV exposure). What do you recommend for finishing. I seem to recall Guy mentioning some walnut finishes don’t hold up well to UV exposure. I’m probably a month out from delivery so hopefully this makes it to the show before then! Sincerely your accidentental woodworking fabricator. Will

In the past I’ve done a few small veneering projects and am currently working on one which will require a few larger panels- about 24”x 31”. Previously I used a train-load of clamps and cauls to press the veneer but now I want to step up my game so I ordered a vacuum press. Thanks to a few of Guy’s videos the process seems pretty straightforward but I do have a question on the glue. For veneering my only experience is with Titebond cold press veneer glue with good results but in some videos I’ve seen some folks recommend Urea-formaldehyde glue – especially for larger panels. Do any of you have experience with this stuff? Sounds a bit nasty but if it’s better for the application I’ll give it a shot. Thanks! Jeffrey

Brians Questions:

Been listening to the podcast for a couple years now, and while I’m sorry to see Sean step away for now, I’m happy that you found someone willing to chip in! Two things, both mainly for Brian. One, you’ve mentioned that you don’t have much of a social media presence or any way to really show case your work. While a lot of people do turn to Facebook, Instagram, etc. for this… I wonder if maybe simply an account on SimpleCove.com (Sean’s website) might be a good fit? Two… work bench. Lots of questions – what style are you planning (Roubo, Nicholson, Moravian, Shaker, hybrid, something else?), size, what kind of wood are you thinking of using – fancy with hardwoods, or something simpler ala Siemensen’s Naked Woodworker bench or Schwarz’s Anarchist Workbench (both 2x construction lumber)? I think you’d mentioned still being up in the air about vise hardware – are you leaning towards wood screws like Lake Erie Toolworks, or metal like Benchcrafted? Maybe Hovarter, which has some quick-release options? And then the really big question… dog holes. Round or square? Answer carefully 😉 I’m one of those people who has to fight the urge to build almost every bench design I see. Started with a Nicholson, but kind of went off in a weird direction with it and didn’t like how it turned out. Deconstructed it and re-purposed most of the lumber for other projects. Couldn’t make up my mind what I wanted to build next (not enough room for one of each!) so I put some inexpensive import (Yost) vises on a utility bench in the shop, and have been living with that for now. Not ideal, but it’s letting me work out a few ideas on a trial basis before I have to commit. Very much looking forward to hearing (or seeing) more about your bench project! – Monte

Thank you all for spreading the knowledge and answering questions. I find myself building more cabinets lately out of plywood and I’m edge banding them with solid lumber (I go with 5/16 on the banding). I cut the banding a little wider than the sheet goods, glue it on and then trim it flush. I’m running into some issues during the trimming that I’m hoping you guys can chime in on. Often times, when I’m trimming the banding I get a little gouge here and there on the face veneer. It’s not a huge deal on paint grade stuff but when I’m using something like walnut, cherry or white oak ply, it becomes a problem. What tips do you have for trimming the edge banding cleanly and efficiently without damaging the veneer? Below are some things I’ve tried and some of my experiences with these methods. I’m curious if you have other methods, or if you have some tips to improve what I’m already doing. Things I’ve tried so far: – Router balanced on the edge – so far the worst method. Too tippy and additional supports can take a while to set up, with ocasional slipups still. – Router jig – I saw Fredie @periodcraftsmen share a jig for flush triming the edge banding and I copied it. The jig has a flat wide reference face that rides on the panel face (laid flat) and it has a 90 degree fence that holds up a trim router horizontally. Using a downcut bit, the router is adjusted so that the bit is almost flush to the reference face and it trims the edgebanding protruding above the flat face. I hope you can picture that. This gives good results but I ocasionally run into issues at the start and end of the panel where the jig may want to tip a bit and bite into the face. – Tall fence on the table saw – using it kind of like an L-fence, the sacrificial face is set up above the blade and flush with the outer teeth. The panel rides the fence vertically and the edgbanding rides under the fence where it gets trimmed off. This so far gives the best results especially when I went to an extra tall fence to give it more of a bearing surface and not let the panel tip. Ocasionally the panel is a bit bowed which gives it a bit of trouble and it can be a bit unwieldy if the panel is large. Can be hard to keep it flat on a long panel. It is fast though. – Hand plane – using a block plane carefully work it down. I have still bit into it a few times when not careful but this is overall the most accurate method. It is slow though and can be a pain if there is a lot of trimming. – Bojan

Huy’s Questions:

When you’re building a piece of furniture (like a dresser), do you follow a specific order? Like cutting everything first, arming (make sure that everything works), disarming. Karel

I love your podcast. You try hard to fully answer questions asked and not provide flippant answers like other shows do. That’s what makes this show great. Now to my question. I have been wanting to upgrade my sanding game. I want to reduce the vibration, have it stop quickly, and produce a great result. I would love to hear your thoughts on what you look for in sanders such as the size (5 or 6 in), pad types (soft through hard), brands you have used and liked, and what brand of paper you buy. I’m starting to realize no one sander does it all anymore, so do you have a progression of sander purchases you would make for a simple furniture maker? Thanks you for anything you provide. – Brian Russell

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Guy’s Questions:

Hey guys, Have a, “what is your favorite finish” question. While this has been asked and answered a thousand times, I’m struggling to find a good answer for my scenario. I’m putting up a pine tongue and groove wall in a small bathroom. What would you suggest for the best and easiest application for finishing a wood bathroom wall with irregular surfaces? I want a slightly amber but not darkening, matte to approaching semi-gloss finish. I prefer to prefinish the uncut boards and cut to fit. Preferred options for finish application are either my electric spray gun or wipe on finish…although with the irregular surface I don’t want a difficult wipe on finish option. -Zack

Hey guys, I enjoy the podcast. I recently got a festool domino. I wanted to see if you guys could provide some tips that would help a new user. Also if you have bought or made some jigs that you would recommend. Thanks, Scott Birmingham, AL

Brian’s Questions:

Hello! I hope you all are doing well! I live in the great state of Alabama just up the road a short bit from Huy in Toney. I greatly enjoy your podcast as it is definitely the best one on the subject of woodworking! I would consider myself a hobbyist woodworker although, I have built some commissioned pieces. I have a Ridgid contractor saw mounted to the mobile stand that it came with. I use this saw for all sorts of projects, including ripping full sheets of plywood. My question is concerning the riving knife. Are there any benefits to the dang thing? I may have bent mine during a previous operation but, it seems to me that it just gets in the way and prevents me from being able to move material smoothly through the blade and is causing burning in some or most of my cuts. Also, I am using the blade that came with the saw. Should I swap to a different blade? Is the brand of blade as important as the type of blade? Thank you very much for answering my questions and I look forward to listening to many more episodes of the podcast. Juston Bohannan

Huys’ Questions:

I thought these two might lead to some good conversations. 1. If you were to build a set of dining chairs. What is your absolute tool you couldn’t do without. Would it be a domino or would you spring for a panto router. Maybe a shaper origin. 2. Besides a captured veneered panel could you get away with 1/16 veneers on one side and 3/32 backing veneers on the other side on a panel? Essentially would you veneer a panel with different thickness of veneers on either side. Reason I ask I might make a builtin shelving unit with 1/16” veneer on the front and some 3/32 backing veneer on the back side that faces the wall. It would be captured with the cabinet carcass dado so I would assume it wouldn’t potato chip. But who knows. Jesse @ beechlandfurniture